Aigat : Industrial automation and robot precision motor winding solutions

AJT is deeply involved in the field of industrial control, providing highly integrated and long-life automatic winding solutions for servo motors, collaborative robot joint motors and sensor coils. Relying on the self-developed control system and a number of coil shaping patents, it effectively solves the problem of space limitation and electrical performance consistency of precision motors, and empowers the intelligent transformation of industry.

1. Industry Trends: High Dynamic Response and Integration Challenges In the context of Industry 4.0 and the rapid development of the robotics industry, core drive units are evolving in the direction of high torque density, miniaturization, and high dynamic response. Robot joint motors and high-end servo motors require extremely high energy output in a very small space, which puts forward higher standards for the slot full rate, neatness of the winding and insulation reliability. In the face of thermal stress and mechanical stress caused by high-frequency start-stop in the traditional winding process, the coil often loosens or degrades its performance. Based on precision and intelligent manufacturing, AJT provides stable production guarantee for the core components of industrial robots.

2. Technical advantages: patented technology to build high-performance windings Through software and hardware full-stack self-developed technology, Agate ensures the performance of industrial-grade coils under severe working conditions:

Precision shaping and stress control: Application of "a coil shaping device" (utility model patent, patent number: ZL 2023 2 2778193.0). For the compact internal structure of the robot motor, the multi-directional precision shaping process ensures that the appearance size of the coil is highly consistent, significantly optimizes the space layout, effectively improves the effective groove full rate of the motor, and enhances the heat dissipation efficiency and torque stability.

Self-developed intelligent control core: Equipped with the company's self-developed "automatic coil control system". The system has a microsecond tension response mechanism to maintain constant tension during high-speed winding to prevent wire thinning or damage to the paint film. Through the precision wiring algorithm, it effectively reduces electromagnetic interference and stray capacitance, and improves the response accuracy of the motor under high-frequency servo control.

Digital quality control: Combined with the patented "coil parameter inspection tool", it realizes the rapid verification of key parameters of precision motor coils, ensures that each group of off-line products meets industrial-grade high reliability standards, and reduces the maintenance cost of robot joints.

3. Application Fields and Customer Value This solution focuses on: industrial servo motor stator, collaborative robot torque motor, linear module drive coil and industrial sensor coil. By adopting the Agate solution, customers can not only significantly improve the automation level of the production line, but also quickly respond to the customized needs of the industrial market for precision drive components while ensuring long product life and high stability.