Aigat Precision Process Center: Full-link technology escort from prototype proofing to mass production

The precision proofing center is committed to solving winding problems in the fields of new energy, photovoltaic and high-frequency electronics. Relying on the self-developed control system and a number of shaping patents, it provides full-process services from wire adaptability evaluation to parameter model establishment, and significantly reduces the risk of mass production and R&D trial and error costs for customers through pre-process verification.

In the field of precision winding and automated manufacturing, every small fluctuation in process parameters can directly affect the electrical performance and production yield of the end product. AJT is not only committed to providing high-performance winding equipment, but also assists customers in efficiently connecting key links from laboratory pre-development to large-scale mass production in the factory by establishing a standardized precision process verification and proofing center.

We know that new energy motor stators, high-frequency transformers and energy storage inductors have strict requirements for the consistency of coils. To this end, relying on its profound R&D heritage, Agate has applied a number of core technologies to the pain points of the industry. For example, by applying "a bending device for flat wires" and "a coil shaping device" (utility model patent), we have effectively solved the problems of paint film strain and R-angle rebound that are prone to occur during the winding process of large-section wires. At the Precision Prototyping Center in Eggart, every sample is produced through a rigorous scientific validation process:

Multi-dimensional material performance evaluation: Conduct actual measurement of bending limit and tensile strength for enameled wires of different insulation grades to ensure the deep adaptation of process parameters and wire characteristics.

Automatic closed-loop parameter simulation: With the help of the self-developed "automatic coil control system", we can preset the tension fluctuation compensation and speed curve during the proofing stage, and record the winding trajectory data in real time. This means that we produce not only finished samples, but also a set of mature parametric models that can be directly imported into mass production equipment.

Digital quality control report: A detailed technical report is included with the sample, covering two-dimensional precision dimensional measurement, microscopic paint film integrity testing, and comparative analysis of effective groove full rate, providing solid data support for customers' solution review.

Agate adheres to the concept of "data-driven processes". We help customers avoid design defects before they go into production, significantly improving product throughput. Through professional pre-validation, we ensure that every automation solution can be accurately implemented, helping customers steadily achieve production capacity leaps in a rapidly changing market environment.

If you have new project needs or would like to book a free process proofing, please feel free to contact us at:

Contact the AJT technical team

📞 Business enquiries: +86 181 0622 1009

☎️ Office landline: +86 752-2871119

📧 Contact email: nomura_sh@foxmail.com

📍 Company address: No. 8, Xingke East Road, Dongxing Area, Shuikou Dongjiang High-tech Industrial Park, Huicheng District, Huizhou City