Axial flux motor winding machine - Fully automatic vertical winding machine - Inductance production line - Aigat Intelligent Technology (Huizhou) Co., Ltd.

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Employing laser precision cutting technology to ensure smooth edges, combined with high-precision digital sewing technology

Disc-type flat wire motor winding machine

Product Features: High-precision winding, using advanced control systems and servo motors to ensure high winding accuracy and precise number of coil turns, significantly enhancing the performance of the motor. High degree of automation: The entire winding process is highly automated, reducing manual intervention, lowering production costs, and increasing production efficiency. Strong adaptability: Can be parameterized according to different specifications of disc-shaped flat wire motors, with strong adaptability, meeting the needs of different customers.

Automated production line for automotive inductive products

Product features: Fully automated production, from coil winding, inductor assembly, inspection, packaging to final product release, the entire process is highly automated, reducing manual intervention and improving production efficiency and consistency. High precision production: The production line can precisely control the process parameters of key steps such as winding, welding, and packaging, ensuring that the size, shape, and performance parameters of each inductor product are highly consistent, meeting the strict quality standards of the automotive industry. High-speed production: It has an efficient operating speed, capable of meeting the large-scale production needs of automotive inductors, shortening production cycles and enhancing production capacity. Intelligent monitoring and inspection: It is equipped with online detection and quality monitoring systems, which monitor the electrical performance, size accuracy, and other indicators of the products in real time, automatically eliminating defective products and ensuring the quality of the products leaving the factory. Modular design: The production line adopts a modular design, which can be flexibly adjusted according to the specifications and models of different inductors, supporting rapid switching of production tasks and meeting the needs of multi-variety production. Excellent stability and reliability: The equipment is designed robustly and has the ability to operate stably for a long time, adapting to high-intensity production environments, reducing downtime and equipment failures. Energy-saving and environmental protection: Automated production lines usually use energy-efficient motors and low-energy process designs, reducing energy consumption and minimizing material waste caused by human operational errors. Integrated information management: The production line can integrate information management systems such as MES (Manufacturing Execution System), enabling real-time monitoring and feedback of data, facilitating production managers to conduct data analysis, efficiency optimization, and maintenance management. Strong compatibility: This production line can handle different specifications and types of inductors, meeting the needs of different vehicle models and application scenarios, and has strong versatility and scalability. User-friendly human-machine interface: The equipment is equipped with a simple and easy-to-use human-machine interface, convenient to operate, with clear fault indications, and facilitating operators to quickly get started and maintain.

Fully automatic glue filling production line

Product features: Fully automated operation, the entire production process is fully automated. From product positioning, glue mixing, quantitative glue injection, to curing, all operations are completed by the equipment, reducing manual intervention and enhancing production efficiency and accuracy. Precise glue injection control: The equipment is equipped with high-precision glue metering and mixing systems to ensure the consistency of each glue injection volume, meeting the needs of different products and avoiding situations of excessive or insufficient glue. Compatibility with various glues: Suitable for various types of glues, such as epoxy resin, silicone, polyurethane, etc., it can flexibly adjust the glue injection process according to product requirements and adapt to different application scenarios. Efficient production: The automated production line has the ability to run quickly, can carry out large-scale production continuously and efficiently, significantly reducing production cycles and increasing output. Intelligent monitoring and detection: Built-in intelligent monitoring system can monitor parameters such as glue temperature, mixing ratio, pressure, etc. in real time to ensure the stability of the glue injection process, and is equipped with an automatic detection system to identify defective glue injection. Programmable flexible operation: Supports customizing glue injection paths, speeds, quantities, etc., and can flexibly program and adjust according to the structure and requirements of different products to meet diverse production requirements. Modular design: The production line usually adopts modular design, which can be flexibly configured according to product types and production needs, supports various glue injection applications for different products, and is easy to maintain and upgrade. Rapid curing system: Some production lines are equipped with heating or UV curing systems, which can accelerate the curing process of glue, shorten the production cycle of finished products, and improve overall production efficiency. Bubble-free glue injection technology: The equipment adopts precise vacuum or low-pressure glue injection technology, which can effectively avoid air bubbles in the glue, ensure the quality of glue injection, and enhance the protective performance of the products. Environmental protection and energy saving: The production line is designed with emphasis on energy conservation, reduces energy consumption, and can precisely control the amount of glue, avoiding material waste, while reducing emissions of waste gas, wastewater, etc., and meeting environmental protection standards.

Multimode Inductor Winding Machine

Product features: Multi-mode operation, the equipment supports various winding modes, such as single-layer winding, multi-layer winding, and cross-winding, and can flexibly switch the winding method according to the product design requirements, meeting the production needs of various inductor structures. High-precision winding: Equipped with precise wire routing and control system, it can maintain precise winding spacing and consistent coil arrangement under high-speed operation, ensuring the stability and consistency of inductor performance. Automated control: This equipment has full automated control functions, including automatic wire feeding, automatic cutting, automatic axis changing, etc., reducing manual intervention and improving production efficiency, especially suitable for mass production. Intelligent tension control: Built-in tension control system, automatically adjusts tension according to the type and specification of the wire, ensuring stable tension during winding and avoiding wire breakage or stretching deformation, improving the quality of finished products. Strong compatibility: Can handle various types of wires, including copper wire, enameled wire, flat wire, etc., and adapt to different inductor coil shapes, such as circular, square, and flat shapes, with high versatility. Multi-axis synchronous control: Supports multi-axis synchronous operation, can simultaneously wind multiple coils, improving production efficiency and reducing downtime, suitable for large-scale production tasks. Programming adjustable: Supports custom programming operations, users can set parameters according to different product design requirements, such as the number of layers, turns, wire diameter, speed, etc., adapting to complex process requirements, and can save multiple production schemes for quick switching. Intelligent detection and monitoring: The equipment is equipped with an intelligent detection system, which can monitor key parameters during the winding process, such as wire tension, winding accuracy, coil diameter, etc., automatically eliminating defective products, ensuring product consistency and high quality. Modular design: Adopting a modular design concept, it is convenient for the upgrade and expansion of the production line, can be configured with different functional modules according to specific needs, achieving a more flexible production layout and functional expansion. High speed and efficiency: Using high-performance servo motors and precise transmission systems, it can maintain the accuracy of winding while operating at high speed, significantly improving production efficiency. Stability and durability: The equipment structure is sturdy, designed for long-term high-intensity operation, with excellent stability and durability, capable of adapting to harsh industrial production environments.

Flat wire Alpha winding machine

Product features: Specifically designed for flat wires. The Alpha winding machine is specially tailored for the structure of flat wires, capable of effectively controlling the arrangement and neatness of the wire materials, preventing them from twisting or overlapping during winding, and ensuring the accuracy of the winding process. High-precision winding: The equipment is equipped with a high-precision wire control and positioning system, ensuring that the wire materials maintain stable tension and uniform winding spacing during winding, thereby improving the quality of winding. Multi-axis synchronous control: The Alpha winding machine usually has multi-axis synchronous movement capabilities, which can simultaneously control the synchronous operation of multiple winding axes, increasing the winding speed and production efficiency. High degree of automation: The equipment realizes automatic wire feeding, winding, threading, and cutting processes, reducing the complexity of manual operations and suitable for mass production, enhancing production efficiency and consistency. Intelligent tension control: It has an accurate tension control system that can adjust the tension size according to the material and specifications of the flat wires, ensuring uniform force on the wire materials during winding and avoiding wire breakage or stretching deformation. Multi-layer winding capability: It can perform complex multi-layer winding, meeting the design requirements of different products, especially suitable for multi-layer precise winding of inductors or transformers. Programming flexibility: The equipment supports programming control, allowing for parameter settings according to different product requirements, adapting to various complex winding processes, and having high flexibility and universality. High speed and efficiency: It uses a high-performance servo motor drive system, operating at high speed while maintaining winding accuracy, improving production efficiency and meeting the needs of large-scale production. User-friendly human-machine interface: Equipped with a simple touch screen operation interface, the operation is simple and intuitive, supporting real-time monitoring and parameter adjustment, facilitating users to set and monitor the production process. Strong stability: The equipment structure is sturdy and durable, suitable for long-term continuous operation, with high stability and reliability, suitable for large-scale production in industrial environments.

Flat wire circular winding machine

Product Features: Efficient Winding: The equipment can complete the cable winding process efficiently through automated operation, reducing manual intervention and enhancing production efficiency. High Precision Control: It has precise cable tension control and positioning systems to ensure the uniformity and consistency of cable winding. Multi-functional Adaptability: It can handle flat cables of different specifications and materials, suitable for various production needs, such as electronic component coils, motor stator windings, etc. High Automation Degree: Equipped with an intelligent control system, it can achieve functions such as automatic loading and unloading, automatic winding, and automatic line arrangement, reducing operational difficulty and labor costs. Good Stability: It adopts a high-stiffness mechanical structure and advanced servo drive technology to ensure smooth operation and durability. High Safety: It has multiple protection mechanisms, such as overload protection and emergency stop, to ensure operational safety.

About Us

Aigat Intelligent Technology (Huizhou) Co., Ltd. is a high-tech enterprise integrating R&D, production, sales and after-sales services. Led by an expert team with over 10 years of experience in the winding industry, the company leverages its profound underlying motion control algorithms and mechanical design capabilities to have obtained a number of core invention patents in the intelligent assembly fields such as axial flux motor winding machines, precise multi-axis synchronous linkage, and high-precision tension control. We strictly implement the IATF 16949 automotive-grade quality management system. Our products are widely applied and deeply empower multiple sectors including new energy vehicles, industrial inductors, photovoltaic energy storage, and consumer electronics. Aigat not only meets the usage requirements of users at different stages such as prototype production in the initial stage, equipment customization in the growth stage, and automated line delivery in the large-scale production stage, but also is committed to providing a one-stop intelligent manufacturing solution from the early process verification to professional training. With our rich industry application experience, we ensure that the equipment operates efficiently at the production front line, helping customers achieve cost reduction and efficiency improvement.

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Break through the wire-winding bottleneck to create high-performance disc motors

Intelligent winding equipment covering multiple structural coils

From stand-alone projects to turnkey projects for entire production lines

Full-chain technology support from prototype prototyping to mass production implementation

Full specification flat wire motor winding machine

Industry Applications and Solutions

New energy automobile

Photovoltaics and Energy Storage

Consumption and Household Appliances

Industry and Robots

Product Center

Disc-type flat wire motor winding machine

Automated production line for automotive inductive products

Fully automatic glue filling production line

Multimode Inductor Winding Machine

Flat wire Alpha winding machine

Flat wire circular winding machine

Core Advantage

Self-developed algorithms drive high-precision molding

Precise Flat Line Alpha Process

Ultra-fast production flexibility intelligent manufacturing architecture

Vehicle-grade quality and data traceability

In-depth research and development and customized special lines

Global service with 24-hour rapid response

About Us

Honorary Qualifications

Digitalized full-chain delivery system

Feasibility assessment of winding process

Customized modular production line solution

Rapid prototyping and process validation

Lean assembly and testing of equipment

Global technical support and production capacity expansion optimization

News Center

NEWS AND INFORMATION

Hard-core drive intelligent manufacturing: Aigat Technology has won a number of core patents for flat wire winding, laying a solid foundation for axial flux motor manufacturing